Zvido zvekugadzirwa kwepamusoro munzvimbo dzese dzekubata zvinhu zvakawanda zvinoda kuvandudzwa kwehunyanzvi nenzira yakachengeteka uye inoshanda zvakanyanya pamutengo wakaderera wekushandisa.Sezvo maconveyor masisitimu achiwedzera, nekukurumidza uye kureba, simba rakawanda uye rinodzorwa zvakanyanya kuburikidza nekubuda kunodiwa.Yakasanganiswa nekuwedzera kuomesera zvinodiwa, vatungamiriri vebhizinesi vanokoshesa mari vanofanirwa kunyatso funga kuti ndezvipi zvishandiso zvitsva uye sarudzo dzekugadzira dzinosangana nezvinangwa zvavo zvenguva refu yekudzoka kwakanyanya pakudyara (ROI).
Chengetedzo inogona kuva manyuko matsva ekudzikisa mutengo.Kwemakore makumi matatu anotevera, chikamu chemigodhi uye mafekisheni ekugadzirisa ane tsika yakachengeteka yepamusoro angangowedzera kusvika painozove yakajairika pane kusarudzika.Muzviitiko zvakawanda, vashandisi vanogona kukurumidza kuona matambudziko asingatarisirwi nemidziyo iripo uye kuchengetedzwa kwenzvimbo yebasa nekungogadzirisa mabhandi ekumhanya.Aya matambudziko anowanzo ratidza sekuvuza kwakakura, kuwedzera kuburitsa guruva, kushandura bhandi, uye kazhinji kacho kupfeka / kutadza kwemidziyo.
Mavhoriyamu akakura pabhandi rekutakura anogadzira kurashikirwa kwakawanda uye zvinhu zvinoshanduka zvakatenderedza sisitimu inogona kukwizwa.Sekureva kweUS Occupational Safety and Health Administration (OSHA), kutsvedza, nzendo uye kudonha ndizvo zvinokonzeresa 15 muzana yerufu rwese kubasa uye 25 muzana yezvese kukuvara kwenzvimbo yebasa.[1] Pamusoro pezvo, kumhanya kwebhandi repamusoro kunoita kuti piniki uye mapoinzi ekudonhedza pane zvinotakura zvive nengozi, sezvo nguva dzekuita dzinodzikiswa zvakanyanya kana zvipfeko zvemushandi, maturusi, kana makumbo kana makumbo zvabatwa netsaona.[2]
Kana bhandi rekutakura richikurumidza kufamba, rinokurumidza kutsauka kubva munzira yaro uye zvakanyanya kuoma kuti dhizaini yekutevera itsivise izvi, zvichikonzera kuvuza munzira yese yekufambisa.Nekuda kwekuchinja kwemutoro, majamd idlers, kana zvimwe zvinokonzeresa, bhandi rinogona kukurumidza kusangana neiyo huru furemu, kubvarura mipendero uye zvichigona kukonzera moto wekupokana.Pamusoro pezvinorehwa nekuchengetedzwa kwenzvimbo yebasa, mabhandi ekutakurisa anogona kuparadzira moto munzvimbo yese nekumhanya kwakanyanya.
Imwe njodzi yebasa - uye imwe iri kuramba ichidzorwa - kuburitsa guruva.Kuwedzera kurema kwehuremu kunoreva huremu hwakawanda pakumhanya kwebhandi repamusoro, izvo zvinokonzeresa kuzunguzika kwakanyanya muhurongwa uye kushatisa kunaka kwemhepo neguruva.Pamusoro pezvo, mablades ekuchenesa anowanzoita kushomeka sezvo vhoriyamu inowedzera, zvichikonzera kubuda kwehupoteri panzira yekudzoka kwemutakuri.Abrasive particles anogona kusvibisa zvikamu zvinotenderedza uye kuita kuti zvibate, zvichiwedzera mukana wekupokana uye kuwedzera mari yekugadzirisa uye kuderera.Uye zvakare, yakaderera mhando yemhepo inogona kutungamira kune inspector faindi uye kumanikidzwa kuvhara.
Sezvo mabhandi ekutakurisa achiwedzera kureba uye nekukurumidza, matekinoroji emazuva ano ekutevera anowedzera kukosha, achikwanisa kuona shanduko diki munzira yekutakura uye nekukasira kubhadhara huremu, kumhanya uye kukukurwa kwemasimba vasati vawandisa tracker.Yakaiswa kazhinji 70 kusvika 150 tsoka (21 kusvika 50 metres) pakudzoka uye kuremedza mativi-kumberi kwekuburutsa pulley padivi remutoro uye yekumberi pulley padivi rekudzoka-vatsva vachikwira nekudzika trackers vanoshandisa innovative multi- hinge mechanism.Torque multiplier tekinoroji ine sensor ruoko musangano inoona shanduko diki munzira yebhandi uye ipapo inogadzirisa imwe flat rabha idler pulley kuti igadzirise bhandi.
Kudzikisa mutengo patani imwe yezvinhu zvinotakurwa, maindasitiri mazhinji ari kuenda kune yakafara uye nekukurumidza maconveyors.Iyo yechinyakare slot dhizaini inogona kuramba yakajairika.Asi nekuenda kune yakafara, yakakwirira kumhanya mabhandi ekutakurisa, zvinhu zvakawanda zvinobatika zvinoda kukwidziridzwa kwakakosha kune zvimwe zvinhu zvakasimba senge ma idlers, mavhiri chocks uye chute.
Dambudziko guru neakawanda akajairwa gutter dhizaini nderekuti haana kugadzirwa kuti asangane nekukura kwekugadzira zvinodiwa.Kuburutsa zvinhu zvakawanda kubva pachute yekuchinjisa kuenda kubhandi rinofambisa rekufambisa rinogona kushandura kuyerera kwezvinhu muchute, kukonzera kure-pakati kurodha, kuwedzera kudonhedza zvinhu zvekupotera uye kuburitswa kweguruva mushure mekubuda munzvimbo yekugara.
Madhizaini achangoburwa anobatsira kuisa zvinhu pabhandi munzvimbo yakavharwa zvakanaka, kuwedzera kubuda, kudzikisira kubuda, kuderedza guruva uye kuderedza njodzi dzinowanzoitika dzekukuvara pabasa.Panzvimbo yekudonhedza uremu zvakananga pabhandi zvine simba guru, kudonha kwehuremu kunodzorwa kuvandudza bhandi mamiriro uye kurebesa hupenyu hwemabhesi ekukanganisa uye rollers nekudzikamisa simba pazviremera munzvimbo yekuremerwa.Yakaderedzwa mhirizhonga inoita kuti zvive nyore kukanganisa kupfeka liner uye siketi uye inoderedza mukana wezvinhu zvipfupi kubatwa pakati pesiketi nebhandi, izvo zvinogona kukonzera kukuvara kwekupokana uye kupfeka bhandi.
Iyo modular yakanyarara zone yakareba uye yakareba kupfuura yakapfuura dhizaini, ichibvumira nguva yekuti mutoro ugadzikane, ichipa imwe nzvimbo uye nguva yekuti mweya udzike, zvichibvumira guruva kuti rigare zvakanyanya.Modular dhizaini inochinjika nyore kune ramangwana gadziriso yemidziyo.Iyo yekupfeka yekunze lining inogona kutsiviwa kubva kunze kwechute, pane kuda iyo ine njodzi yekupinda muchute sezvakangoita magadzirirwo apfuura.Chute inovhara nemaketeni eguruva remukati inodzora kuyerera kwemhepo pamwe nehurefu hwese hwechute, ichibvumira guruva kuti rigadzikane paketeni uye pakupedzisira rinowira pabhandi mumasumbu makuru.Iyo yakapetwa kaviri siketi seal system inoratidzira yekutanga chisimbiso uye chechipiri chisimbiso mune kaviri-mativi elastomer strip kubatsira kudzivirira kurashikirwa uye guruva kubuda kubva kumativi ese echute.
Kumhanya kwebhandi repamusoro kunokonzeresa kudziya kwepamusoro kwekushanda uye kuwedzera kupfeka pamashizha ekuchenesa.Mitoro mikuru yaiuya nekumhanya kukuru inorova mablades makuru nesimba rakawanda, zvichiita kuti zvimwe zvimiro zvipfeke nekukurumidza, kukukurwa uye kudurura uye huruva.Kutsiva hupenyu hupfupi hwemidziyo, vagadziri vanogona kudzikisa mutengo wekuchenesa mabhandi, asi iyi haisi mhinduro yakagadzikana iyo isingabvisi iyo yakawedzera downtime inosanganiswa nekuchenesa gadziriso uye dzimwe nguva blade shanduko.
Nepo vamwe vanogadzira blade vachinetsekana kuti vaenderane nekuchinja kwezvinodiwa zvekugadzira, mutungamiri weindasitiri mune conveyor mhinduro ari kushandura indasitiri yekuchenesa nekupa mablades akagadzirwa kubva kune akagadzirwa akagadzirwa anorema-basa polyurethane akaodha uye akachekwa panzvimbo kuti ave nechokwadi chekutsvagisa uye kunogara kwenguva refu.chigadzirwa.Uchishandisa torsion, chitubu kana pneumatic tensioners, machira ekutanga haakanganisa mabhandi nemajoini, asi zvakadaro anobvisa kudonha zvakanyanya.Kune mabasa akaomarara, iyo yekutanga yekuchenesa inoshandisa matrix ye tungsten carbide mablades akaiswa diagonally kugadzira matatu-dimensional curve yakatenderedza pulley huru.Basa remumunda rakasarudza kuti hupenyu hwe polyurethane primary cleaner kazhinji kanokwana kana hupenyu husina kudzoreredzwa.
Uchishandisa ramangwana rekuchenesa bhandi tekinoroji, otomatiki masisitimu anowedzera hupenyu hweblade uye hutano hwebhandi nekubvisa blade-kune-bhandi kusangana kana mutakuri ari kuita dongo.Iyo pneumatic tensioner, yakabatana neiyo compressed air system, ine sensor inoona kana bhandi risisiri kutakurwa uye rinodzoreredza otomatiki mablades, kuderedza kusafanira kupfeka pabhandi uye kuchenesa.Inodzikisirawo kuyedza kwekugara uchidzora uye kudzvanya mablades kuti aite zvakakwana.Mhedzisiro yacho ndeyekungogara kwakaringana blade tension, kucheneswa kwakavimbika uye hupenyu hurefu hweblade, zvese pasina kupindira kwemushandisi.
Masisitimu akagadzirirwa kufamba madaro marefu nekumhanya kwakanyanya anowanzo kupa simba kune akakosha mapoinzi senge musoro pulley, tichiregeredza kukwana kweautomated "smart systems", sensors, mwenje, zvakabatanidzwa, kana zvimwe midziyo pamwe nekureba kwemutakuri.magetsi.Simba rekubatsira rinogona kuve rakaoma uye rinodhura, richida akawandisa matransformer, makonditi, mabhokisi ekusangana uye tambo kubhadhara kusingadzivisike madonhwe emagetsi kwenguva refu yekushanda.Simba reSolar nemhepo rinogona kusavimbika mune dzimwe nzvimbo, kunyanya mumigodhi, saka vashandi vanoda dzimwe nzira dzekugadzira magetsi nekuvimbika.
Nekubatanidza microgenerator ine patented kune idler pulley uye kushandisa kinetic simba rinogadzirwa nebhandi rinofamba, zvino zvinogoneka kukunda zvipingamupinyi zvekuwanikwa zvinouya nemasimba ekubatsira masisitimu.Aya majenareta akagadzirwa seakamira-ega magetsi emagetsi anogona kudzoserwa kune aripo asina basa ekutsigira zvimiro uye anoshandiswa nechero chero simbi roll.
Iyo dhizaini inoshandisa magineti coupling kuti ibatanidze "drive stop" kusvika kumagumo epulley iripo inofanana nedhayamita yekunze.Iyo dhiraivha pawl, inotenderedzwa nekufamba kwebhandi, inobata nejenareta kuburikidza nemuchina dhiraivha lugs paimba.Magnetic mounts anovimbisa kuti magetsi kana mechanicha anoremerwa haaunze roll kuti imire, pachinzvimbo chekuti magineti akavharirwa kubva pairi roll.Nekuisa jenareta kunze kwenzira yemidziyo, dhizaini nyowani inodzivirira zvinokuvadza zvemitoro inorema uye zvinhu zvakawanda.
Automation inzira yeramangwana, asi sevashandi vane ruzivo vanoenda pamudyandigere uye vashandi vadiki vanopinda mumusika vanosangana nematambudziko akasiyana, hunyanzvi hwekuchengetedza uye kugadzirisa hunowedzera kuoma uye kunetsa.Nepo ruzivo rwekutanga rwemuchina ruchiri kudikanwa, matekinoroji matsva anodawo ruzivo rwepamusoro pehunyanzvi.Uku kupatsanurwa kwechido chebasa kuchaita kuti zviome kuwana vanhu vane hunyanzvi hwakawanda, kukurudzira vashandisi kuburitsa mamwe mabasa ehunyanzvi uye kuita kuti zvibvumirano zvekugadzirisa zviwedzere kuwanda.
Conveyor yekutarisa ine hukama nekuchengetedza uye yekudzivirira kuchengetedza ichawedzera kuvimbika uye kupararira, ichibvumira maconveyors kuti ashande akazvimirira uye kufanotaura zvinodiwa zvekugadzirisa.Pakupedzisira, nyanzvi dzinozvimiririra (marobhoti, drones, nezvimwewo) vachatora mamwe emabasa ane njodzi, kunyanya mumigodhi yepasi pevhu, sezvo ROI yekuchengetedza ichipa imwe zvikonzero.
Pakupedzisira, iyo isingadhure uye yakachengetedzeka kubata kwemavhoriyamu makuru ezvigadzirwa zvakawanda zvinotungamira mukuvandudzwa kweakawanda matsva uye anowedzera kugadzira semi-otomatiki akawanda ekubata zvinhu zviteshi.Mota dzaimbotakurwa nemarori, zvitima kana magwa, zvifambiso zvenzendo refu pamusoro penyika zvinotamisa zvinhu kubva kumigodhi kana makwari zvichienda kunzvimbo dzekuchengetera kana kugadzira zvinhu, zvinogona kutokanganisa chikamu chezvekufambisa.Aya matinji ekugadzira mavhoriyamu akareba akatotangwa mune dzimwe nzvimbo dzinonetsa kusvika, asi anogona kukurumidza kuva akajairika munzvimbo zhinji dzepasi.
[1] "Slips, Trips & Falls Identification and Prevention;" [1] "Slips, Trips & Falls Identification and Prevention;"[1] "Kuonekwa uye kudzivirira kutsvedza, nzendo uye kudonha";[1] Slip, Trip, and Fall Recognition and Prevention, Occupational Safety and Health Administration, Sacramento, CA, 2007. https://www.osha.gov/dte/grant_materials/fy07/sh-16625-07/ slipstripsfalls.ppt
[2] Swindman, Todd, Marty, Andrew D., Marshall, Daniel: "Conveyor Safety Fundamentals", Martin Engineering, Chikamu 1, p.14. Worzalla Publishing Company, Stevens Point, Wisconsin, 2016 https://www.martin-eng.com/content/product/690/security book
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